ASP integrated prefabricated pumping station

Category:Pumping Station

Wange Technology's integrated prefabricated pumping station system will formulate solutions based on the comprehensive environmental conditions of the commissioned location, customizing prefabricated pumping station equipment to reduce construction costs. From surveying, design, and production to pump pit excavation, installation, and testing, the cycle is short, with installation completed within one or two weeks. It features a small footprint, compact equipment, and underground installation. Utilizing an advanced management system, remote control of the pumping station is achievable. The fully intelligent control system allows for both on-site manual operation and monitoring of the pumping station's operation via mobile devices (mobile phones), eliminating the need for manual on-site attendance. Its integrated, compact design houses powerful functionality.
ASP integrated prefabricated pumping station

Product Details

Product Introduction

  Wange Technology's integrated prefabricated pump station system develops solutions tailored to the specific environmental conditions of the project site, customizing prefabricated pump station equipment to reduce construction costs. From surveying, design, and production to pump pit excavation, installation, and testing, the process is quick, with installation completed within one or two weeks. It features a small footprint, compact equipment, and underground installation. The advanced management system enables remote control of the pump station. The fully intelligent control system allows for both on-site manual operation and remote monitoring via mobile devices (phones), eliminating the need for manual attendance. Its compact size belies its powerful functionality.

 

Applicable Fields

  Suitable for areas where sewage cannot be drained by gravity alone. It collects wastewater below the sewer level through a wastewater channel, including wastewater far from municipal sewer networks and sanitation facilities, and then uses submersible pumps to transfer the wastewater to the sewer network.

 

Model Description and Meaning

 

 

Grating: T=Basket screen, F=Shredding screen

Number of Pumps: S=1 pump, D=2 pumps, T=3 pumps, T=4 pumps

 

Pump Station Height: 9.0=9.0 meters

 

Pump Station Diameter: A=1.2m, B=1.6m, C=2.0m, D=2.5m, E=3.0m, F=3.5m, G=3.8m, H=4.2m

 

Equipment Model

 

 

Configuration Table

Serial Number

Component

Standard Configuration

1

Tank

High-strength GRP fiberglass material, diameter 1.2m, 1.6m, 2.0m, 2.5m, 3.0m, 3.5m, 3.8m, 4.2m optional

2

Inspection Cover

GRP fiberglass or aluminum alloy material, non-slip

3

Handrail

SUS304 material

4

Ventilation Pipe

SUS304 material, optional deodorizing device

5

Safety Grating

Galvanized or SUS304 steel grating, matching the tank

6

Screen

Shredding screen or basket screen

7

Screen Guide Rail

SUS304 material, matching the screen

8

Screen Support

SUS304

9

Inlet Pipe

SUS304 or fiberglass material

10

Inlet Flexible Joint

Galvanized flange, EPDM rubber, PN10

1 1

Climbing Ladder

SUS304 material

12

Inspection Platform

SUS304+GRP grating, matching the tank

13

Liquid Level Gauge Protection Tube

SUS304 material, matching the sensor

14

Pressure Pipe

SUS304 material, double flange

15

Gate Valve

Soft seal, cast iron material PN10

16

Check Valve

Wastewater dedicated, cast iron material, PN10

17

Outlet Pipe

SUS304 or fiberglass material

18

Outlet Flexible Joint

Galvanized flange, EPDM rubber, PN10

19

Submersible Sewage Pump

Non-clogging impeller

20

Coupling Base

Cast iron material, matching the pump

21

Guide Rail

SUS304 material, matching the coupler

22

Control Cabinet

Myuan-IC, manual/automatic control, remote alarm

 

Product Features

  ● High integration of the integrated pump station system, small footprint, easy to achieve automation;

  ● The tank body uses advanced corrosion-resistant materials, reinforced fiberglass mechanical winding or special steel lining covered with fiberglass, with a long service life;

  ● The pump pit uses CFD fluid dynamics design, with good flow, no blockage, and self-cleaning function;

  ● The unique pre-swirl tank device can form a strong vortex at the bottom of the pump station, thereby achieving automatic cleaning, minimizing sludge at the bottom of the pump station;

  ● Reliable quality, no leakage, will not pollute the environment; light weight, low cost;

  ● Equipped with high-quality, high-performance submersible sewage pumps, widely used sensors constantly monitor the pump's operating status, greatly reducing maintenance costs;

  ● High degree of automation integration, allowing remote monitoring and unattended operation of the pump station

  ● Safe to use: Its scientific design and configuration greatly reduce the generation of highly toxic and odorous gases, protecting the environment;

  ● Fully buried installation, after installation does not affect the surrounding environment and landscape;

  ● Short installation cycle, saving most of the costs, maintenance is time-saving and labor-saving;

  ●One-time investment, low long-term operating costs, significant energy-saving benefits, and can be re-lifted and reused for secondary landfilling in case of demolition or land occupation;

  ●Fully customized, each time can design pump stations with different diameters and different heights of inlet and outlet pipe positions according to different projects, meeting the needs of various venues.

 

Fiberglass tank

  Using fiberglass alkali-free coarse sand and unsaturated polyester resin continuous winding one-time molding cylinder (referred to as GRP cylinder), the cylinder thickness is uniform, the anti-extrusion pressure is strong, ensuring stable quality. 100% leak-proof test before leaving the factory to ensure no leakage.

  The pump station cylinder uses fiberglass material with excellent physical properties, higher strength than steel and cast iron, with pressure resistance, corrosion resistance, and aging resistance. It has the advantages of long service life.

  Fiberglass reinforcing ribs are added inside the cylinder, with reasonable spacing, which can increase the hoop strength of the pump station cylinder and prevent the cylinder from deformation or damage due to external pressure from the buried ground.

 

Performance Parameters Table

Performance Parameters Table

Viscosity Pa.s

0.30-0.60

Elongation at break %

≥2.2

Gel time min

6-18

Flexural strength Mpa

≥105

Solid content %

59-65

Flexural modulus Mpa

≥3300

Tensile strength Mpa

≥55

Heat deflection temperature ℃

≥60

Tensile modulus Mpa

≥3500

Barcol hardness

≥42

Continuously wound reinforced fiberglass cylinder, computer-controlled winding process, ensuring uniform thickness and meeting design requirements, stable and excellent quality.

 

Quick Installation Steps

Transport to site

Open   Excavate

Pipeline connection

Backfill and compact

Electrical connection

Final debugging and document signing

 

  Pre-fabricated pump station selection table

Customer Information

User Name

 

 

Project Contact

 

Project Name

 

 

Installation Address

 

Contact Information

 

Pump Station Design Basic Parameters

Ground elevation (m)

 

Daily pump station processing capacity (m3/d)

 

Inlet pipe bottom elevation (m)

 

 

 

Single water pump

Basic parameters

Flow rate (m3/h)

 

Outlet pipe center elevation (m)

 

Head (m)

 

Inlet pipe diameter (mm)

 

Time change coefficient

 

Outlet pipe diameter (mm)

 

Pump model

 

 

 

 

Pump station type

Municipal sewage ()

 

 

 

Number of pumps

1+1 backup ()

Municipal rainwater ()

2+1 backup ()

Combined rain and sewage ()

3+1 backup ()

Other ()

Other ()

Pump station components

Pump station inner diameter (mm)

 

Pump station height (mm)

 

 

Screen

Crushing screen ()Imported ()Domestic ()

Basket screen ()No screen ()Other ()

Valve

Imported valve ()Domestic valve ()

Pipeline material

Stainless steel 304 ()Other ()

Service platform

Yes ()No

 

Control system

Float ()Static pressure level sensor ()Ultrasonic level sensor ()

Automatic control ()Manual control ()Remote control

()

Starting method

Direct Start() Soft Start( ) Frequency Conversion( ) Other

()

 

Other Options

Axial Flow Fan( ) Plasma Deodorization( ) Hydrogen Sulfide Gas Detector( )

Small Cantilever Crane( ) Stirrer Device( )

Is valve well installation required?

 

Location of the electrical control cabinet

 

Other requirements

 

KEY WORD:ASP integrated prefabricated pumping station

Product Consultation

Leave your contact information to get a free product quote

Submit Message